Fabric molding

Fabric Molding for Lingerie Bras

Fabric molding is an advanced manufacturing process used in the production of lingerie bras to create seamless, three-dimensional molded cups with high standards of comfort, fitting and durability. Manufactured in Greece, our fabric-molded bra cups combine technical precision with controlled, high-quality production processes.

By shaping fabrics under precisely regulated forms, fabric molding allows the creation of stable cup forms or to cover foam cups that maintain their shape while offering a smooth and refined finish. This process eliminates the need for traditional seams, resulting in superior comfort and a clean aesthetic aligned with modern lingerie design.

Fabric Molding Process

Our fabric molding process is carried out in Greek production facilities, following and strict quality controls. Carefully selected fabrics—often combined with foam or technical layers—are placed into precision molds and shaped using controlled thermal and mechanical parameters.

This ensures:

  • Consistent cup geometry across production batches

  • High repeatability and dimensional accuracy

  • Smooth surfaces suitable for premium lingerie applications

  • Reliable compatibility with underwires, straps, and bands

The process supports a wide range of materials, including stretch fabrics, lace-laminated textiles, spacer fabrics, and technical constructions, depending on design and performance requirements. Custom shapes can be created upon request.

Key Benefits of Fabric Molded Bra Cups

  • Made in Europe / Produced in Greece

  • Seamless construction for enhanced wearer comfort

  • Consistent fit and shape stability

  • Clean appearance under clothing

  • Reduced stitching and assembly steps

  • Long-term durability and shape retention

  • Suitable for premium and functional lingerie lines

Applications

Fabric molding is widely used for:

  • Lingerie bras and intimate apparel

  • Every day and comfort bras

  • Fashion and premium lingerie collections

  • Molded cups with fabric, lace, or spacer layers

  • OEM and private-label European production

Why Our Fabric Molding

Our fabric molding process ensures traceability, controlled quality, and compliance with modern production standards. Manufacturing in Greece allows flexible production volumes, fast communication, and close collaboration during product development.

This solution is ideal for B2B clients seeking:

  • European production with consistent quality

  • Small-batch and large-scale manufacturing

  • Prototype development and sampling

  • Reliable OEM and private-label partnerships